About Us | Australian Recycled Plastics — The First of Its Kind in Australia

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The innovation behind the flake.

The first plant of its kind in Australia — and one of the few in the world that can process PET and HDPE at the same time.

Our story

The first of its kind in rural Australia — by design, not by accident.

Australian Recycled Plastics is the first plant of its kind in Australia — and the first of its kind in rural Australia — able to process kerbside-collected PET and HDPE into PET Flake and HDPE Flake simultaneously. It is one of the few plants in the world that can process PET and HDPE at the same time, and the flake we produce is repurposed by many other industries.

We consider Australian Recycled Plastics innovative because we are the first facility of its kind in Australia, simultaneously sorting HDPE, PET and coloured plastic. The technology used in our plant is widely used in the more progressive countries around the world — and it is the sourcing and implementing of this kind of innovative technology that improves our efficiency and competitiveness.

The business has evolved since those early days. We no longer process mixed 442 waste material — instead we have deliberately narrowed our focus to what we do best: PET and HDPE, sorted and processed simultaneously to a consistently higher standard. Concentrating on these two streams lets us run cleaner material, tighter quality control and a better end product for the industries that rely on our flake.

The factory

Inside the production line, step by step.

Follow a bale of kerbside plastic from the moment it arrives to the moment it leaves as clean, sorted flake — sixteen stages of shredding, separating, washing and drying.

  1. A curtain-sider loaded with baled kerbside plastics unloading inside the Narrabri shed
    Intake

    Transport of raw materials

  2. Infeed belt and shredder
    Shred

    Infeed belt & shredder

  3. Magnet removing ferrous metals from the stream
    Clean

    Magnet removes ferrous metals

  4. Top de-labeller and ballistic separator
    Separate

    Top de-labeller & ballistic separator

  5. Belt carrying mixed plastic and non-ferrous material to the eddy current
    Convey

    Belt to eddy current — mixed plastic & non-ferrous

  6. Eddy current removing non-ferrous materials
    Clean

    Eddy current removes non-ferrous

  7. Trommel ejecting lids and small particles
    Screen

    Trommel ejects lids & small particles

  8. Two colour sorters on the line
    Sort

    Two colour sorters

  9. Final inspection and granulation process on the line
    Inspect & granulate

    Final inspection and granulation process

  10. Hotwash removing glue and label from the flake
    Wash

    Hotwash removes glue and label

  11. Steam rising from the sink-float tanks where HDPE floats and PET sinks
    Separate

    Two sink floats — HDPE floats, PET sinks

  12. Blower and drier for PET flake
    Dry

    Blower & drier for PET flake

  13. PET purifier and metal detection
    Purify

    PET purifier and metal detection

  14. Flake colour sorter and fines removal
    Sort

    Flake colour sorter and fines removal

  15. PET bagging frame — end product
    Bag · PET

    PET bagging — end product

  16. End product being loaded for transport
    Dispatch

    End product loaded for transport

★ Recognised innovation

2016 Northern Inland Innovation Awards — Manufacturing Finalist.

Our approach to recycling — and the specialised plant behind it — earned Australian Recycled Plastics a finalist place in the Manufacturing category of the 2016 Northern Inland Innovation Awards.

Providing this service, and running such an innovative manufacturing plant, lets us contribute to environmental sustainability: delivering a recycled product that will be re-used, reducing landfill, providing local employment, and assisting in drought-proofing a rural community.

Smith Group of Companies logo

Part of the Smith Group

Australian Recycled Plastics is part of the Smith Group of Companies, working alongside sister company Namoi Logistics.

The site & the people

Around the facility.

Want to see the plant, or buy the flake?

Talk to the team at Narrabri.