About Us | Australian Recycled Plastics — The 442 Innovation

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The innovation behind the flake.

A manufacturing plant that is a first in Australia — and one of very few in the world that can process 442 materials.

Our story

A first in Australia — by design, not by accident.

Australian Recycled Plastics is a manufacturing plant that is a first in Australia, able to process kerbside-collected recyclable 442 plastic materials into PET Flake and HDPE Flake simultaneously. These can be repurposed by many other industries — and there are very few plants worldwide that can process 442 materials.

442 waste materials are made up of 40 percent PET, 40 percent HDPE, and 20% mixed colour and various other waste-stream contamination. Extensive research was conducted to identify the feasibility of such a business, and the specialised equipment needed to build a plant with the ability to process 442 raw waste materials.

We consider Australian Recycled Plastics innovative because we are a one-of-a-kind recycling facility in Australia, simultaneously sorting HDPE, PET and coloured plastic. The technology used in our plant is widely used in the more progressive countries around the world — and it is the sourcing and implementing of this kind of innovative technology that improves our efficiency and competitiveness.

The factory

Inside the production line, step by step.

Follow a bale of kerbside plastic from the moment it arrives to the moment it leaves as clean, sorted flake — seventeen stages of shredding, separating, washing and drying.

  1. A curtain-sider loaded with baled kerbside plastics unloading inside the Narrabri shed
    Intake

    Transport of raw materials

  2. Infeed belt and shredder
    Shred

    Infeed belt & shredder

  3. Magnet removing ferrous metals from the stream
    Clean

    Magnet removes ferrous metals

  4. Top de-labeller and ballistic separator
    Separate

    Top de-labeller & ballistic separator

  5. Belt carrying mixed plastic and non-ferrous material to the eddy current
    Convey

    Belt to eddy current — mixed plastic & non-ferrous

  6. Eddy current removing non-ferrous materials
    Clean

    Eddy current removes non-ferrous

  7. Trommel ejecting lids and small particles
    Screen

    Trommel ejects lids & small particles

  8. Two colour sorters on the line
    Sort

    Two colour sorters

  9. The Australian Recycled Plastics stand on the line
    ARP

    Australian Recycled Plastics stand

  10. Hotwash removing extra glue from the flake
    Wash

    Hotwash removes glue

  11. Steam rising from the sink-float tanks where HDPE floats and PET sinks
    Separate

    Two sink floats — HDPE floats, PET sinks

  12. PET purifier
    Purify

    PET purifier

  13. Flake colour sorter
    Sort

    Flake colour sorter

  14. Blower and drier for PET flake
    Dry

    Blower & drier for PET flake

  15. HDPE bagging frame — end product
    Bag · HDPE

    HDPE bagging — end product

  16. PET bagging frame — end product
    Bag · PET

    PET bagging — end product

  17. End product being loaded for transport
    Dispatch

    End product loaded for transport

★ Recognised innovation

2016 Northern Inland Innovation Awards — Manufacturing Finalist.

Our approach to recycling — and the specialised plant behind it — earned Australian Recycled Plastics a finalist place in the Manufacturing category of the 2016 Northern Inland Innovation Awards.

Providing this service, and running such an innovative manufacturing plant, lets us contribute to environmental sustainability: delivering a recycled product that will be re-used, reducing landfill, providing local employment, and assisting in drought-proofing a rural community.

Smith Group of Companies logo

Part of the Smith Group

Australian Recycled Plastics is part of the Smith Group of Companies, working alongside sister company Namoi Logistics.

The site & the people

Around the facility.

Want to see the plant, or buy the flake?

Talk to the team at Narrabri.